Friday, December 4, 2009
Leather Apron for Real Men
As I got more skilled at turning though, I felt like my attire was holding me back. Perhaps I could be a better artist if I were wearing a better turning outfit. So I bought the red turning smock from Highland and whether or not my work is better, I sure do look better when I'm working.
Now I do have one bad habit when sanding finished bowls. I tend to hold the bowl against my body while sanding with the electric drill so that the dust goes down the dust collector hose. Unfortunately, I sanded a hole in my beautiful red turning smock. You've heard of chiseled abs; I have sanded abs.
Well the answer to that sanding problem is one of the new leather aprons as found on the front cover of the new Highland Woodworking catalog. These leather aprons are beautiful! I went by the store today to look at them and I suppose I am just partial to leather, but when you walk in the front door of the store, there are at least 40 aprons on display all over the place. (You really need to come see the store at Christmas.) They are made of four basic pieces of leather stitched together with four pockets added to the front. The two larger lower pockets have riveted flaps over them to keep chips out and the other two are made for pencils, calculators and this time of the year, candy canes. The back of the apron is the naturally rough leather and the front is smooth and finished. I looked at a bunch of them before picking the one I wanted and the naturally occurring marks on the leather really add to the appeal. Some aprons are slightly thicker than others and have more marks, and some are lighter or darker in overall color and appearance. I was also very surprised when I picked one up and found how lightweight they actually are. This thing will not weigh you down. I bet if you call the store and ask them to pick out some particular feature for you, they will do it. With the light and strong flat straps across the back, and a quick snap connection, the whole thing is supported by your shoulders and still easy to get on and off. Beautiful!
If by some very small chance you don't want this one, you could get one of the others that Highland carries, such as the ballistic cloth turner's apron, the leather turner's apron, the belt apron, or a regular cloth apron. But the really good leather ones are on sale, and come on people, this is Christmas. Get the good one!
Thursday, November 19, 2009
Saw Sharpening Service
I had one very dull twelve inch sixty tooth carbide tipped saw blade, and five each half inch carbide patternmaker router bits, the ones with the bearing on the bottom. And no, they did not know it was me giving them a test for the blog, as if that would have made a difference. It was a Wednesday afternoon when I took the whole package to my local retail shipping outlet and asked them to pack the stuff up for me and ship it to the service in New Jersey. I live in Atlanta so they checked all three shipping options and decided on UPS to get it there on the following Friday afternoon. They charged me $12.80 for the minimum five pounds plus $2.00 for the box. Both the other shipping options were within a dollar or so. (If I'd shipped it myself via Priority Mail using one of the Post Office's free Flat Rate boxes, It would've cost around $5.00 to ship.)
The finished tools came back Thursday a week later. They are all sharpened perfectly as nearly as I can tell so far. I used one of the router bits all day yesterday routing the window openings for a new house and it performed very well.
The charge for sharpening the saw was $22.00 for 60 teeth and the return shipping was $12.00. Total cost for shipping everything and sharpening the blade was $47.00. The router bits were additional cost. Was it worth it?
The actual sharpening cost is right in line with other services I have checked. Of course I could take my blades to a local guy working out of his backyard (no offense here people) but two problems come to mind. If I pay $135 for a top of the line Forrest blade, I darn well am not going to take it to "Ralph's Pretty Good Saw Shop" and take a chance on getting it completely messed up. Plus if a tooth needs to be replaced, I don't think I want Ralph doing it for me. One definition of a bullet is a carbide tip coming off a table saw blade.
The shipping is what adds to the cost. There happen to be two professional sharpening firms within about forty minutes of my house. If I deliver my blades to one of them, it will cost me four one way trips plus the time. On the other hand, my time is pretty cheap these days.
I conclude that even in an urban area with professional shops fairly close, if I need high end blades sharpened, I will accumulate as many as I can and ship them all together to save on shipping costs. (And if you send them at least five carbide sawblades to sharpen at one time, the return shipping is free.) I think the service is well worth it under that circumstance. On the other hand, if all I have is one $35 blade, then I'll probably let Ralph do it.
Monday, November 16, 2009
Just the Spax, Ma'am
I went to the Spax website and checked out their history and would you believe 1823? The company started in Germany and has been in business all this time and is still very successful today. While you are there, take a look at the neat little games on their web site. There is a car racing game, a retail counter service game to see if you can sell enough screws fast enough to keep the customers happy (that's a new one on me), and a football game that is really a soccer game — they are German, remember?
The secret to the screws is in the shape of the barrel of the screw and in the shape of the threads. The bottom threads are wavy with serrations which act like a miniature drill to cut right through most materials. The net result is effortless work without having to drill pilot holes first unless you are running them into masonry. That's right, the same screws work for mounting things to a masonry wall. And oh yes, the same screws work on sheet metal up to 24 gauge without pre-drilling. Are you getting the idea here? THESE THINGS JUST WORK.
Of course Highland has all the Spax screws you could want. Go try out an assortment to begin and then find the ones you really need on a regular basis.
Friday, October 30, 2009
James Krenov
Krenov was able to write down his ideas about woodworking as evidenced in his work and his thoughts have endured for many years. So many people in the hobby have been influenced by his work and his writings. All of us aspire to his standard of excellence and wish we had his design sense.
For an idea about what this is really all about, consider this image of a lovely little 12" x 18" storage box that appeared in an out-of-print book. The King of Sweden collected little ceramic pieces and needed a box to store them. This one works just fine, thank you very much.
The scale of his pieces is what is amazing. Should you buy the books still in print, look carefully at the size of the pieces and you will realize that bigger is not necessarily better.
Last year I was surfing the net and happened on Krenov's web site. At the time he had stopped making his iconic pieces because of failing eyesight, but continued to offer planes for sale. I bought one. I think I paid $300 for it after several e-mails back and forth with his wife. After they shipped it to me, I looked at it briefly but needed to set it aside because of some illness in my family.
After hearing of his death, I looked for and found the plane I had bought from him last year. Look at his initials on the front of it. I thought he had put the blue masking tape around the throat and blade simply to keep the pieces in place for shipping, and I debated whether to take the tape off. Finally I did take it off and lo and behold, the throat was full of the most beautifully delicate shavings. Shavings put there by the master. I left them there and I don't know if I will ever take them out...
Saturday, October 24, 2009
A Krenov Plane
Think about it, this is not a Krenov "style" plane, this is a Krenov plane, hand made by the master himself.
Saturday, October 17, 2009
Wood Stripes
People who are not familiar with wood and wood turning will ask why green wood? First of all it is cheap. If I want to make a bowl which ends up five inches deep, then I need a blank about five and a half inches thick. Try going to the wood place and buying a piece of dried wood that thick and it will cost a fortune, even if you could find one that size. It is better to make your own and in fact, I leave my wood out in the weather until I can get around to shaping it for the lathe. Green wood is mostly free for the taking, and if you put it on the lathe and turn away most of it and then let it dry naturally, you can get a nice bowl for much less money.
Second green wood is so wet that it tends to cut very easily. Chips just fly when you present the tool to the wood at just the right angle. When it all fits together, the work is a joy indeed.
Monday, October 12, 2009
CHIPS
In the book about Bob Stocksdale, "To Turn the Perfect wooden Bowl" by Ron Roszkiewicz (www.highlandwoodworking.com) there is a picture of a store window where Stocksdale had set up his lathe to demo turning some bowls. The chips had piled up several feet high against the window with beautiful stripes and layers like some ancient geological formation. I thought it was lovely and I am so envious. Maybe somebody will ask me to turn in their window.
Friday, April 24, 2009
Turning Van
I got to thinking that someone ought to create a turning van and I was trying to figure what it should have in it. I would start with a ramp just like the dog van so you could get logs in it easily and then a big storage place for the stock because you can't have just one piece to turn. You need a chain saw and some saw horses to get a piece roughed out. It must have a sharpening station so you can sharpen as often as you need and it has to have a band saw to clean up bowl blanks. A place to store the tools, and if you don't have a dust collector then the windows will get covered up on the inside and you can't see to drive. Maybe windshield wipers on the inside also. Wonder if it is legal to dump chips and dust on the highway as you drive. that way you can save the space for the dust collection bin. Then you have to have a place to sand the finished piece and after that you need a dust free place to put the finish on it. How about a display gallery to show your wares. You know you could take this thing to craft fairs and shows and let people tour it. They could walk up that ramp into the rear of the van and observe the turning process and then leave through the display gallery and sales area and if you had a little refreshment area, perhaps they would stick around and stand a better chance of buying something. We still need a lathe in this thing. Course we will need at least three people to run this thing -- one to drive and sell the wares when we stop, one to turn, and then one to sand and finish. Oh yeah, someone to keep the web site up to date and handle the internet sales, plus do the packing and shipping when someone buys something. Plus we need a place in the van for the computer.
Maybe GM or Chrysler could take this up as a project and help rehab themselves. I think they may not sell but one or two of these things, but when they do get one built and sold it will be so big and expensive it could affect their profitability. Maybe my shop in the back yard will do and I will just stay at home.
Monday, April 6, 2009
And the other thing Mahoney did...
What Mahoney did was he got the tool rest just right, got the tool just right, and then he got his feet set in a position where he was comfortable and balanced, and then he moved the tool through the complete cut he proposed to make without actually touching the wood. I can't remember whether he had the lathe running at the time or not, but then it wouldn't matter would it? He was checking to see if he could reach the full cut comfortably without moving his feet around or having to change his grip on the tool. Most of the time if you change your grip or move your feet you get a ridge or a groove in the wood. What you are looking for is a long smooth continuous cut with one motion and you can get a long smooth continuous shape on the wood. When you do it right, it is beautiful to see and do.
I have started practicing my cuts before I make them and trying to make sure I get a long smooth continuous cut. I figure if Mahoney needs to practice his cuts up on the mountaintop like that, then I can sure use every trick I can find to make my bowls better. I surely do dislike those ridges and grooves when they show up cause they take a lot of sanding to get out.
Course if I had two sanders. . . . (some people just won't let go, will they?)
Saturday, March 21, 2009
Flung through the woods
My thinking in the past has been that I will not throw out a piece I have just spent several hours making after having waited two months for it to dry. Just couldn't do it. And then often as not I would end up with a flawed piece. Maybe a crack, a rough side, a hole, anything. Sometimes I would call it a piece of art (what is art anyway?) and go ahead and finish it up.
Yesterday I had a nice piece of cedar and I had trimmed it up on my new band saw into a perfect bowl blank. I waited a day or two before starting (anticipation -- remember the ketchup commercial and the song?) and when I started I thought I had a nice bowl about the size of a vegetable serving bowl, roughly eight inches in diameter and almost four inches deep. When I got the bottom flattened out, it had a pitch pocket which I thought I could cut off and still have a nice bowl left. I started cutting it out and it kept going. I cut some more and it was still there. I cut some more and it was still there. The bowl kept getting smaller and smaller and I was headed towards a soup bowl. Then it got to be a saucer and that stupid pitch pocket was still there. It was not going away and the bowl I had pictured in my mind was going away. I took it off the lathe and took the hatchet to it so I would not be tempted to salvage it and then I flung all three pieces down through the woods behind the shop to recycle it. Life's too short to fool around with bad wood.
I am trying to decide if the same idea applies to people.
Friday, March 6, 2009
10,000 Hours
Anyway, Gladwell in his book says that the way people get to be an outlier is with at least 10,000 hours of practice. One good example is Bill Gates who accumulated his hours before he got to college. I want to be a turning outlier, so I have been trying to figure how much longer I need to practice before I get my hours. I have been turning about eight years as near as I can remember. That is 416 weeks and if I averaged 5 hours per week, which is generous, then I may have upwards of 2000 hours on the lathe. That makes me about 20% competent. That's about how competent I feel sometimes, so maybe Gladwell is right. I have more time to spend in the shop now, so I figure another four to six years should get my 10,000 and I can begin to feel as if I am somewhat competent. Then I can be rich like Bill Gates. Maybe someone will knight me.
Saturday, February 28, 2009
Would you believe Zen?
The first is those people who love to get ready to work. They set up shop in detail and they paint those outlines of all their tools on a piece of pegboard on the wall so they can tell when a tool is missing or put out of place. Drawers have felt linings (red) in the bottom so no tools get scratched when carefully placed in their prescribed location. All the tools are there in all the sizes and carefully lined from smallest to largest. The floor is tiled and waxed and has not a bit of sawdust or shavings. Everything is set up and ready to go and the owner of this shop has all the tools he needs to build anything out of wood. Probably has a neon sign on the wall that flashes "Ken's Place" or some such. Except he never makes anything because it would mess up the shop. What he really loves is getting ready to make something.
The other type is the guy who has all the tools but they are scattered all over the shop. Some are dull and they certainly don't fit in a drawer or on a pegboard. There is no red felt anywhere. The floor is covered with dust and chips. The only thing pristine in the shop is the current project sitting on the bench in some ethereal glow not explained by the overhead flourescent lighting. No signs, no tile, no pegboard, no felt -- just beautiful work in a messy shop.
Two groups of people -- one likes getting ready to work and the other likes working. Which one are you? Go read Pirsig to find out more about yourself. You will need to read it about four times but eventually you may get it, (or maybe not). I'm in the second group by the way.
Tuesday, February 24, 2009
Doo Rag
Did you ever think about the difference between homemade and handmade? When I was growing up we didn't have a lot of money and I can remember Mama making shirts for me and my brother out of flour sacks. If you bought 25 pounds of flour to make biscuits (Mama made biscuits every day twice a day) it came in a fabric sack of cloth suitable for making clothes. Since you had to make biscuits anyway, the shirts were free if you could make one. Mom could make one. Course we didn't like them very much because our classmates knew what the deal was and homemade shirts did not cut it even in that time and place. Remember Dolly Parton's "Coat of Many Colors". Same thing. Those shirts were handmade, but they were homemade, and that did not gain much respect.
I make these bowls at my home, so I suppose you could say they are homemade. But homemade carries a connotation that is definitely negative and I don't sell homemade bowls. Handmade carries a connotation that is distinctly positive, so all my bowls are handmade. Don't tell anybody I make them at home. I can sell them for more money.
Tuesday, February 17, 2009
Dust Collector
When I was able to start a new shop building, one high priority item on the list was a dust collector. I checked into several different brands and went with the Oneida brand. I sent them a shop layout with the tools located and with a spot picked out for the collector and they did a detailed design of the system with proper sizing of the blower and all of the pipes sized to ensure the proper flow of air from all machines. Once I approved the system, they did a detailed parts takeoff and then shipped the whole package to me in about a week. It went together pretty easily since my shop is on a crawl space and I was able to run all the pipes under the floor. It is one of the best features of the shop. It has a three horse blower (sucker?) and is connected to each machine with a valve at each one so you can direct the air flow. My favorite is the floor sweep which is an open vent with a kick open flap door. It is below the lathe and when you turn on the blower (with the pocket remote switch) and kick open the door, all that is required is to sweep dust towards the vent and it is gone. I sweep the floor these days just for the fun of it.
Thursday, February 12, 2009
Shop Dignity
Tuesday, February 10, 2009
Walnut Bowl
Monday, February 2, 2009
Angsty Bowl
Sunday, January 25, 2009
Mountaintop
There is a group of people out there who are head and shoulders above the rest of us when it comes to turning wood. Mike demonstrated a bowl for us on the lathe and then we were all supposed to make one of our own. He roughed his bowl out in less than 15 minutes and it was perfect. It had a beautiful line to it and the wall thickness was completely consistent. Took all the rest of us about three hours to screw one up. It really makes you appreciate the skill and talent it takes to make a beautiful bowl.
On the second day, Mike made a hollow form for us to try to duplicate. He started the same way and in about ten minutes turned a piece of green wood into a classic Grecian urn shape. He looked at it a second and decided it might look good as a contemporary shape, so in about fifteen seconds, he cut off an eighth of an inch in a particular spot and it was contemporary. He looked at it again and decided to go back to the classic, and in another fifteen seconds, he took off another eighth and it was done. Absolutely beautiful.
You know how in the Bible, the parables always start out by saying ... "the Kingdom of Heaven is like this." They said this so you would recognize how far from the Kingdom you really are. Watching Mike turn is like that, you see him do it and realize how far from
the Kingdom you really are. Go look at his web site -- http://www.bowlmakerinc.com/.
I am embarassed to say that it was only when I got home after the classes that I realized I have been using his oil finish for several years. I just never connected the name and the teacher and the finish. It is my favorite finish.
Thursday, January 8, 2009
Big Salad Bowl
This is what it looked like after about an hour of chips flying everywhere. The walls and bottom of the bowl are about an inch and a half thick. It is really wet and heavy and needs about two months of drying. I wrapped it up in several layers of newspaper so it will dry more slowly and not crack as it drys. If it drys unevenly or too quickly, it will split and the salad dressing will leak out unless you put a lot of cheese in the salad and let the cheese plug the split. If you don't like cheese in your salad, then there is a big problem. Maybe you can use one of those salad sprayers and spray each forkfull before you eat it.
The trick now is to make the small bowls reflect the shape of the big bowl so it all looks like a set . In addition, all the small bowls need to be essentially the same size and shape and that is a pretty good trick in itself. I started with the smallest wood blank and roughed that one out and now the task is to cut each one down to match that one. These are all dry already so there is no wait time on the small bowls. Should be fun.
Monday, January 5, 2009
Cherry Wood Salad Set
Saturday, January 3, 2009
The Dogwood Trayplattercandleholdersliceofwoodthingy
This one is made out of an old Dogwood tree from our front yard. The size of this Dogwood tree is a rarity in the South East. After he made his initally cuts, Dad counted 75 rings--it's an old tree! Dad ended up using all kinds of tools on it to get the shape right, but I think it came out really well. I particularly like the little splits that come in from the sides, and the bark that made it through the milling process.
For a while now, I've been telling Dad to put something on or in his pieces for scale. When he sent me a picture of this piece for the first time, it had a pot full of shotgun shells on it. Clearly, that didn't last. We opted for a candle instead.
This piece is great for really anything you need a stand for. You could use it as a candle plate or a tray or a small platter or a woodsy addition to place a candle or plant on. Currently, it does not have any sort of finish on it, but that can be added according to your wishes. Interested in this great little piece, check it and ones like it out at The Wood Shop on etsy.com.